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①. Quality sampling:
A. General Provisions
1.1 formulate the purpose of
In order to save inspection costs, the effective control of raw materials and production quality of the finished product, are formulated.
1.2 Scope of Application
The company's quality control unit to perform a variety of sampling inspection operations, noted that under this approach to the implementation.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the means to develop, modify, repeal of the drafting work.
(2) The general manager is responsible of this approach to develop, modify, repeal approved.
Two. Regulations for
2.1 Sampling Plan
The sampling plan of the company's quality inspection of GB2828 (equivalent to MIL-STD-105D) to a single sample, the General Inspection Level II standards and special test S-2 standards.
2.2 The test principle
(1) of the company's quality inspection sampling plan to adopt special provisions for the use of a single normal inspection.
(2) test methods need to be adjusted, should be the staff of the quality control department in charge (inclusive) above for approval before change.
2.3 Inspection way conversion instructions
2.3.1 The conversion approval process
(1) proposed by the quality control department tightened to relax or to restore the normal test application, approved by the quality control department in charge (inclusive) and above.
(2) proposed by the inspection unit to relax or to restore normal test application, approved by the quality control department in charge (inclusive) and above.
(3) (inclusive) and above by the quality control department in charge of directions tightened for some test to relax or return to normal inspection methods implemented by the quality control department.
2.3.2 conversion from the normal test for the conditions of the tightened inspection
In the normal inspection process, continuous examination of ten lots (not including the two inspection re-examination approved), there are more than five batches convicted of failure (rejection), quality control department can apply to switch to tightened inspection.
2.3.3 Conversion by the tightened inspection for the normal test conditions
Tightened inspection process, continuous test ten lots to determine qualified, acceptance, quality control department to switch to normal inspection.
2.3.4 conversion from the normal test conditions for the relaxation test
In the normal inspection process, continuous inspection of ten lots were determined as compliant (allowing), and extracted samples, no major defects (MA) and a fatal flaw (CR), quality control department or inspection units can be proposed to relax the test application.
2.3.5 by the relaxation of the test is converted to a normal test conditions
In the relaxation of the inspection process, as long as the first to be convicted of failure (rejection), quality control personnel shall be submitted to the Quality Control Manager to return to normal inspection methods.
2.4 full test timing
The following circumstances, approved by the Quality Control Manager (inclusive) and above, full inspection:
(1) inspection of materials (finished) is a fatal flaw (CR).
(2) safety defects or hidden quality problems.
(3) storage testing and processing of adverse many.
(4) The quality is very unstable.
(5) other conditions necessary for the implementation of a full inspection.
The ② feed inspection requirements
A. General Provisions
1.1 formulate the purpose of
The Company to control the procurement of materials, outsourcing of processing material quality, to meet the design specifications and acceptable quality level, formulated regulations.
1.2 Scope of Application
Where the Company purchases of materials, outsourcing of processing materials or the homemade parts are applicable to these provisions.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the provision to develop, modify, repeal of the drafting work.
(2) The general manager is responsible for regulations to enact, amend or repeal approved.
Two. Inspection requirements
2.1 Sampling Plan
Basis of GB2828 (equivalent to MIL-STD-105D) single sampling plans.
3.2 Quality Characteristics
Quality characteristics into the general characteristics and special features
2.2.1 General Characteristics
One of the following conditions are met, the case of the general characteristics:
(1) inspection work is easy, such as the appearance of features.
(2) The quality characteristics of product quality has a direct and important impact, such as electrical performance.
(3) the great variation of quality characteristics.
2.2.2 Special features
One of the following conditions are met, the case of the special characteristics:
(1) inspection of complex, time-consuming, or high cost.
(2) the quality characteristic test may be other characteristics of the reference judge.
(3) quality and variations of smaller ones.
(4) destructive of the test.
2.3 The inspection level
(1) general characteristics of GB2828 normal single sample II-class.
(2) The special characteristics with GB2828 normal single sampling special S-2 standards.
2.4 defect levels
Sample tests do not meet the standards of quality defects, called defects, their grades have the following three:
(1) fatal flaw (CR)
Able or likely to endanger the users of the products, the defects of the carriers of life or property, known as a fatal flaw, also known as the serious defects in CR.
(2) Major defects (MA)
Can not reach the defects of the products intended use, called the primary defect, or severe defects, represented by MA.
(3) minor defects (MI)
Does not affect the products intended use of the defect, known as minor defects or minor defects in MI.
2.5 acceptance level (AQL)
2.5.1AQL defined
AQL namely Acceptable Quality Leval, can receive the quality of the upper limit of the non-performing ratio, also known as to allow the reception quality standards, referred to as the acceptance level.
2.5.2 Acceptance standards
Defect levels of feed in the feed test acceptance level as follows:
(1) CR defect, AQL = 0.
(2) MA defects, AQL = 1.0%.
(3) MI defects, AQL = 2.5%.
Feed acceptance standards should be stricter than or equal to the acceptance level of the customer the finished product, such as Room households acceptance of the finished product standards more stringent than the above criteria, the customer standards should be based on.
2.6 Inspection Basis
2.6.1 Electrical parts
Based on one or more of the following:
(A) Parts specifications.
(2) parts to confirm the report.
(3) the test specification.
(4) international and national standards.
(5), mutatis mutandis, recognized samples.
2.6.2 The appearance, structure and packaging materials
Based on one or more of the following:
(1) technical drawings.
(2) parts to confirm the report.
(3) the test specification.
(4) international and national standards.
(5), mutatis mutandis, recognized samples.
(3) Regulations for
3.1 operating procedures
(1) The supplier delivered materials, warehouse staff points to close, check the materials, specifications, the number of match, to be sign before submitting material to the acceptance of quality control units (IQC).
(2) quality control personnel in accordance with the sampling plan, to be examined judgment, and inspection records, fill in the incoming inspection record sheet.
(3) quality control personnel to determine compliance (acceptance), must be the appropriate location of the material packaging close to receive the label, and filling the test time and signature by the warehouse staff and suppliers to handle storage procedures.
(4) quality control personnel to determine the failure (rejection) of the materials required to complete the "failure notice" AC QC in charge of the audit determination.
(5) the failure of quality control in charge of approval (rejection) of materials, quality control personnel will be "failure notice" a procurement notices suppliers handle returns and improve matters, and the material on the packaging, close to not qualified label and signature.
(6) quality control unit to determine the failure of the materials, met the following conditions by the supplier or procurement to the quality control department to be a special audit or proposed special mining applications:
(A) the supplier or procurement staff finds that the judgment was wrong.
(B) the use of the material production in urgent need.
(C) of the defects in subsequent processing, production and have little effect.
(D) Other special status.
(7) The quality control department of the supplier or procurement requirements for review, you can make the following judgment:
(A) by re-sampling quality control unit.
(B) to specify a unit perform a full inspection to be screened.
(C) criteria are used with permission.
(D) after processing.
(E) maintain that the failure to determine.
The preceding paragraph (C) (8), (D) to determine the case of special mining areas (concessions received) deemed qualified products handling storage, close to the mark and make follow-up by the quality control department.
(9) suppliers to determine the failure of materials, must be within the period, with the needs of the Company to be necessary for processing again after sending quality control department to re-acceptance.
(10) feed quality control (IQC) response to the inspection records of each batch of material to be preserved, and as an assessment based on the evaluation of suppliers.
3.2 can not test the materials
The Company can not test the material composition and material properties, quality control department can be handled as follows:
(1) factory inspection records provided by the supplier or quality guarantee, the companies deemed qualified to receive materials.
(2) by the Company commissioned an external inspection organ, the costs borne by the supplier or the two sides have agreed apportionment.
(3) for any loss deemed qualified receipt of materials, resulting from or influence by the supplier.
3.3 Other provisions
(1) of IQC should be daily, weekly, monthly summary of the inspection records of feed, make a daily, weekly, monthly.
(2) of IQC daily, weekly, monthly addition to the quality control department is understood outside the self-existence, should be sent to the purchasing department to understand, if necessary, was the general manager or in charge of deputy general manager of understanding.
(3) The self-made parts to the light of the above test requirements necessary for acceptance of job.
④ the feed testing requirements
A. General Provisions
1.1 formulate the purpose of
In order to strengthen quality control, effective control of product quality in the manufacturing process, the formulated requirements.
1.2 Scope of Application
The Company's manufacturing process quality control, except as otherwise provided, conducted in accordance with the regulations.
1.3 is now the right unit
(1) Quality Assurance Department is responsible for the provision to develop, modify, repeal of the drafting work.
(2) The general manager is responsible for this provision to develop, modify, repeal approved.
Two. Control requirements
2.1 The responsibility for control
2.2.1 Health Technology Department
Department of Biotechnology responsibility for control of the quality of the process have the following:
(1) to develop a reasonable process, the standard operation.
(2) provide a complete technical information, documents.
(3) maintenance, maintenance of equipment and tooling to ensure proper action.
(4) the implementation of operating standards and equipment from time to time for verification.
(5) in conjunction with the quality control department to deal with the quality of exception.
2.1.2 Manufacturing Department
The manufacturing department responsibility for control of the quality of the process have the following:
(1) Operating personnel should be readily self-check, check whether the job requirements and quality standards, that is to carry out self-test work.
(2) Engineering (order) has the responsibility for inspection, supervision, job quality on the engineering staff (order) is to carry out the work of the mutual inspection.
(3) the assembly shop of the company should set up inspection stations to meet the standard, full-time staff in accordance with the provisions of the test specification to implementation seized the entire workpiece, ensure product quality projects, and make a bad record.
(4) manufacturing, cadres at all levels should always check the status of job quality, promptly eliminate or assist the relevant departments to exclude the exception.
2.1.3 Quality Assurance Department
Department of quality control process quality control responsibilities:
(1) staff (PQC) on each workstation in accordance with the provisions of the inspection frequency and timing of each check, guidance, and to correct the job action, namely, the implementation process inspection.
(2) records of inspection stations and patrol found defective products, and take necessary corrective or preventive measures.
(3) timely detection of significant abnormalities or potential quality, and track the results.
2.1.4. PQC work program
Process quality control personnel, also known as PQC (Process Quality Control), and its procedural requirements as follows:
(1) the PQC personnel should work before the understanding of the manufacturing units are responsible for the following day production plan to be prepared in advance of the relevant information.
(2) manufacturing units to produce a product, the PQC staff should know in advance, look for the following information:
(A) manufacturing orders.
(B) with feeding schedules (the BOM)
(C) Inspection with technical drawings.
(D) test specification, test standards.
(E) process, and operating standards.
(F) the quality of the historical archives.
(G) other relevant documents.
(3) manufacturing unit to begin production, the PQC staff should assist in the manufacture of cadres wiring, mainly to assist the following tasks:
(A) process check.
(B) the use of materials, process, fixture checking.
(C) the use of measuring instruments point inspection.
(D) quality standards to guide operating personnel.
(E) of the first pieces of product inspection.
(4) manufacturing unit of production is normal, the PQC staff should be required from time to time for inspection work. Inspection time is defined as follows:
(A) 8:00.
(B) 10:00.
(C) 13:00.
(D) 15:00.
(E) 18:00 (overtime).
Or by a certain volume (quantitative) test.
(5) PQC inspection found poor should be timely analysis of the bad reasons, and operating personnel of unreasonable action to be corrected.
(6) PQC full inspection stations adverse should be timely collaborative manufacturing units cadres or expertise (and) the repair personnel processing, analyze the causes and to prepare countermeasures.
Significant quality anomalies (7), the PQC failed to deal with, shall issue "Process Exception Notice, by its competent audit, notify the relevant authorities for action.
(8) major quality exception fails to promptly remove, PQC responsibility requirements of the manufacturing units to stop line (machine) to stop to continue to create bad.
(9) PQC should be timely inspection status recorded in the "process inspection records table, turned over daily.
2.3 Process bad grasp
2.3.1 adverse distinction between
According to the sources of defective products classified as follows:
(1) bad job
(A) operating mistakes.
. (B) mismanagement.
(C) equipment problems.
(D) due to operation reasons due to the poor.
(2) The materials of the original bad
(A) the procurement of materials, the original bad mixed.
(B) on the project of processing bad mix.
(C) other obvious on the works or the procurement of materials due to the bad.
(3) poor design of
The poor design leads to adverse job.
2.3.2 adverse rate
(1) process defect rate
Process defect rate = (system process undesirable / production total) × 100%
(2) material adverse rate
Material adverse rate = (bad materials / material inputs total) × 100%
= Original material adverse rate = (the original material adverse / material inputs total) × 100%
Material operating defect rate = (adverse material operations / materials in total) × 100%
(3) sampling of non-performing rate (inspection process)
Sampling of non-performing rate = (sampling bad number / total sampling number) × 100%
The ⑤ final inspection requirements
A. General Provisions
1.1 formulate the purpose of
The Company is to enhance product quality control to ensure that the engineering quality and stability, formulated requirements.
1.2 Scope of Application
Processing of our products, products or finished products after the completion of each project required storage, application of this provision.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the provision to develop, modify, repeal of the drafting work.
(2) The general manager is responsible for this provision to develop, modify, repeal approved.
Two. Inspection requirements
2.1 Sampling Plan
Single sampling plan based on (of GB2828 (equivalent of MIL-STD-105D).
2.2 Quality Characteristics
The quality characteristics are divided into the general characteristics and special features.
One of the following conditions are met, is the general characteristics
(1) inspection work is easy, such as the appearance of features.
(2) The quality characteristics of product quality has a direct and important impact, such as electrical performance.
(3) the great variation of quality characteristics.
2.2.2 Special features
The following conditions are met, is a special characteristic:
(1) inspection of complex, time-consuming, or high cost.
(2) the quality characteristic test may be other characteristics of the reference judge.
(3) quality and variations of smaller ones.
(4) destructive of the test.
2.3 The inspection level
(1) general characteristics of GB2828 normal single sample II-class.
(2) The special characteristics with GB2828 normal single sampling special S-2 standards.
2.4 defect levels
Sample tests do not meet the standards of quality defects, called defects, their grades have the following three:
(1) fatal flaw (CR)
Able or likely to endanger the users of the products, the defects of the carriers of life or property, known as a fatal flaw, also known as the serious defects in CR.
(2) Major defects (MA)
Can not reach the defects of the products intended use, called the primary defect, or severe defects, represented by MA.
(3) minor defects (MI)
Does not affect the products intended use of the defect, known as minor defects or minor defects in MI.
2.5 acceptance level (AQL)
Of this final inspection and defect levels, the acceptance level defined as follows:
(1) CR defect, AQL = 0.
MA defects, (2) AQL = 0.65%.
(3) MI defects, AQL = 1.5%.
2.6 Inspection Basis
Based on one or more of the following:
(1) technical documents.
(2) the test specification.
(3) international and national standards.
(4) Industry Standards Association standards (such as TUV, UL, the CCEE, etc.).
(5) customer requirements.
(6) the quality of the historical archives.
(7) cf samples.
(8) other technical, quality documentation.
3. Regulations for
3.1 production batch for examination
(1) manufacturing units in the manufacturing process, each accumulated a certain number of products (semi-finished and finished products) should be seen as an examination approved (such as a pallet) to send the quality control department IPQC test.
(2) The quality control department FQC personnel, in accordance with the sampling provisions of sampling inspection, and fill in the FQC inspection records.
3.2 to receive storage
(1) the FQC to determine qualified (acceptance), products (semi-finished and finished products), posted in its packaging of "qualified" label, and signature.
(2) material manufacturing units to fill in the product submission of a single signed by quality control personnel, qualified materials sent to the corresponding pull handover procedures.
3.3 reject the current
(1) the FQC to determine the failure (rejection) of the products, fill out a "failure notice" was the quality control in charge of the audit.
(2) quality control in charge of audit for the failure of the products in the packaging of posted "failure" label or "rejection" chapter, and signed by FQC.
(3) "failure notice" a saved using FQC, as a re-examination in accordance with an associated switch to manufacturing units, arrangements for products re-flow (or re-inspection).
(4) unqualified products from the manufacturing units based on failure to arrange re-flow operations, the selection, processing and repair operations.
(5) Upon completion of the heavy stream, the manufacturing units to re-inspection batch of products, FQC be retested.
(6) re-examination, the manufacturing unit should be re-flow the number of re-flow a bad number, to improve measures to fill the "failure notice" and the single with the material for inspection.
3.4 Special mining storage
(1) IPQC to determine the failure (rejection) of products, manufacturing or production management units for any of the following circumstances may apply for special mining:
(A) defect minor interfere with the quality characteristics is minimal.
(B) works or delivery of the urgent need to batch products.
(C) can be used after the next project simple selection or repair.
(D) Other special conditions.
(2) can be maintained by the quality control manager for review, failed to determine or commuted special mining (concessions receiving).
(3) special mining products according to the flow of qualified products in storage, but by IPQC special mining and special mining the reasons stated on the label.
(4) special mining the subsequent handling of the material:
(A) concession to accept to be used.
(B) selected.
(C) used in the processing after the repair.
⑥ shipment inspection requirements
A. General Provisions
1.1 formulate the purpose of
In order to strengthen product quality management to ensure shipping quality and stability, the formulated requirements.
1.2 Scope of Application
Where the company manufacturing the finished products, quality control before shipment, conducted in accordance with regulations.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the provision to develop, modify, repeal of the drafting work.
(2) The general manager is responsible for this provision to develop, modify, repeal approved.
Two. Shipment inspection requirements
2.1 finished product storage testing
Finished product storage, according to final inspection requirements to take the lot by lot inspection and storage of the finished product of each order can be batch or several batches of the way for examination storage.
2.2 finished product shipment inspection
(Manufacturing order) of the same order of the finished product storage is completed, prior to shipment should be finished shipment inspection. Test methods are as follows:
(1) inspection bodies specified by the client staff or customers of the product shipment inspection.
(2) The customer authorizes the company's quality control department staff to test.
(3) In both cases other than the products, the company deemed the case of subsection (2), goods inspection by the Quality Control Department staff.
2.3 The Client inspection with the
(1) Business Unit to contact the customers in advance to the inspection of the company.
(2) The quality control department staff to assist customers for sampling and inspection work.
(3) by the customer to produce inspection reports, quality control department archives and summary.
2.4 qualified shipments
Customers or the Company's Quality Assurance Department shipment inspection to determine compliance of finished product, you can go through the shipping procedures.
2.5 reject the current
(1) the customer or Quality Assurance Department shipment inspection to determine failure (rejection) of the finished product, fill out a "failure notice" by the quality control department to notify the relevant departments.
(2) quality control, biotech, manufacturing department developed jointly by the heavy flow of countermeasures, including:
(A) quality control led by the Department heavy stream countermeasures.
(B) the Department of Biotechnology-led re-flow processes.
(C) The manufacturing department is responsible for the current job.
When necessary, due to the heavy flow a long time, with the Ministry of health management for the planning and scheduling arrangements.
(3) after the heavy flow of the manufacturing units should be treated as that of other finished products, in accordance with the inspection batch by batch by the FQC final inspection and storage.
(4) until the entire batch of orders (manufacturing batch command) current customer inspection or quality control department and inspection of storage after a retest.
(5) Quality Assurance Department is responsible for tracking the prevention of subsequent production improvement measures.
2.6 Special mining shipments
(1) special mining applications
The following circumstances, the business department, manufacturing department may be made the special mining applications:
(A) minor defects will not affect the use of features and sales.
(B) The shipping time is pressing.
(C) Other special conditions.
(2) special mining approval
(A) customer inspection orders should be approved by the customer.
(B) the inspection orders by the Company, after the audit of the quality control manager, submitted to and approved by the general manager.
(3) special mining ship
Products deemed qualified to handle shipping.
3. Inspection provisions of the Company
3.1 Sampling Plan
Basis of GB2828 (equivalent to MIL-STD-105D) single sampling plans.
3.2 Quality Characteristics
The quality characteristics are divided into the general characteristics and special features.
3.2.1 General Characteristics
One of the following conditions are met, the case of the general characteristics:
(1) inspection work is easy, such as the appearance of features.
(2) The quality characteristics of product quality has a direct and important impact, such as electrical performance.
(3) the great variation of quality characteristics.
3.2.2, chiefly sexual
One of the following conditions are met, the case of the special characteristics:
(1) inspection of complex, time-consuming, or high cost.
(2) the quality characteristic test may be other characteristics of the reference judge.
(3) quality characteristics variation.
(4) destructive of the test.
3.3 The inspection level
(1) general characteristics of GB2828 normal single sample II-class.
(2) The special characteristics with GB2828 normal single sampling special S-2 standards.
3.4 The defect levels
Sample tests do not meet the standards of quality defects, called defects, their grades have the following three:
(1) fatal flaw (CR)
Able or likely to endanger life or property of the consumer safety defects, known as a fatal flaw, also known as the serious defects, represented by CR.
(2) Major defects (MA)
Can not reach the defects of the products intended use, known as major defects, or serious defects, represented by MA.
(3) minor defects (MI)
Does not affect the use of defective products, known as minor defects or minor defects in MI.
3.5 acceptance level (AQL)
The company shipped the inspection defect level acceptance level defined as follows:
(1) CR defect, AQL = 0.
(2) MA defects, AQL = 1.5%.
(3) MI defects, AQL = 4.0%.
If the customer as otherwise provided in the corresponding acceptance level, depending upon the customer standards. Acceptance of the Company's standard of strict customer standards Rengyi the standard implementation of the Company.
3.6 Inspection Basis
Based on one or more of the following:
(1) technical documentation, design data.
(2) the test specification.
(3) international and national standards.
(4) industry or association standards (such as TUV, UL, the CCEE, etc.).
(5) customer requirements.
(6) the quality of the historical archives.
(7) cf samples.
(8) other technical, quality documentation.
3.7 The test items
(1) environmental tests
In accordance with the relevant national standards.
(2) vibration test
According to the related quasi-national standards.
(3) life test
Carried out in accordance with design requirements.
(8) structural inspection
According to the special S-2 level sampling, refer to the test norms execution.
(9) visual inspection
According to II-class sample, refer to the implementation of the test specification.
(10) packing accessories, check
According to II-class sample, refer to the implementation of the test specification.
The ⑦ products, said control and traceability
A. General Provisions
1.1 formulate the purpose of
For the development of the identity of each batch storage of materials (raw materials, semi finished products) in order to facilitate the manufacturing, warehousing, job identification, provide the basis for the quality of responsibility back, formulated regulations.
1.2 Scope of Application
The Company's raw materials, semi-finished products, finished products identify and trace, all applicable regulations.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the regulations to develop, modify, repeal of the drafting work.
(2) The general manager is responsible, developed by the regulations, modify, repeal approved.
Two. Product identification requirements
2.1 raw materials identification
(1) each batch of material provided by the supplier, each containers should be affixed the supplier of the product label should include: name of the material, number, size, number, vendor name, date of manufacture, if necessary, shall identify the operating units or personnel of the supplier, and product shelf life and so on.
(2) the raw materials into the plant, the warehouse points to close to the material to be tested card suppliers, delivery personnel fill out attached to the batch of material on the packaging. To be tested card should include: material name, number, size, quantity, vendor name, date of delivery.
(3) The quality control department IQC in accordance with the provisions of the incoming inspection of raw materials inspection, according to test results, to be tested card labeled "qualified" (acceptance), "failed" (rejected), "special mining "concessions receiving" label, and signed the name of the supplier, name, date of inspection.
(4) qualified or special mining material storage, manufacturing units until each packaging container labels and the entire batch of material to be tested cards can not tear up.
2.2 semi-finished products of identifies
(1) manufacturing department units before the completion of the production and processing semi-finished products storage containers labeled card. Label card should fill out the following: name of the material number, size, the number of manufacturing orders, customers, manufacturing team to fill in the name of the operating personnel (if necessary), date of production.
(2) material manufacturing units for each batch of semi-finished products, to send the quality control inspection, should be labeled batch of material to be tested card. Pending check card to fill out the following: material name, number, size, quantity, manufacturing command, customers, manufacturing teams, production date.
(3) The quality control department the FQC personnel in accordance with the final inspection requirements to be examined, according to test results, to be seized on the card to cover "qualified" and "unqualified" and "special" is the word of the seal, and signed the name, date of inspection.
(4) qualified or special mining material storage works are finished using this before, each packaging container labels and the entire batch of material to be tested cards are impossible to tear up.
2.3 Labeling of the finished product
(1) identify the product packaging with the semi-finished methods of identification (tag card, to be tested cards).
(2) Each finished product should be based on countries (or product sales countries) related to product quality regulations, to identify the production date, the use of period (shelf life), and production lot number.
3. Product retroactive provisions
3.1 retrospectively
Product quality issues need to retrospective, you can start in the following ways:
(A) the product of the production batch number, date.
(2) products or materials, label cards, cards to be seized.
(3) a variety of products, inspection records, inspection reports.
(4) the daily production reports and production records.
(5) can be traced back way.
3.2 Product Traceability System
⑧ nonconforming product control
A. General Provisions
1.1 formulate the purpose of
To prevent nonconforming product is misused, standardized labeling of nonconforming product, isolation, treatment, formulated regulations.
1.2 Scope of Application
Where the company from feed to finished product, the management of nonconforming product, all applicable regulations.
1.3 the powers and responsibilities of units
(1) Quality Assurance Department is responsible for the regulations to develop, modify, repeal of the drafting work.
(2) The general manager is responsible, developed by the regulations, modify, repeal approved.
Two. Regulations
2.1 the type of failure
Nonconforming product of the regulations referred to in two different conditions:
(2) contain a certain number of defective products, leading to sampling defects exceeds the AQL value, while the quality control department (or customer) to determine the failure (rejection), the entire batch of material (raw materials, semi-finished and finished products).
2.2 operating procedures
2.2.1 The incoming inspection control of nonconforming product
(1) Quality Assurance Department IQC inspection and sampling of feed and found defective products (CR, MA, MI) IQC staff in the Office of the defects of the defective products labeled red arrow labels to identify adverse defects.
(2) to determine the pass or special mining materials, of IQC staff will be deducted from the bulk sampling of the number of defective products, or require suppliers to make up the yield the number of defective products retire supplier of processing and requires improvement.
(3) determine the inspection batch the entire batch of substandard when the (bad more than the AQL value), of IQC staff on the batch of material labeled "unqualified" (rejection) of the marked or stamped "unqualified" chapter.
(4) warehouse staff failed batch of material to a designated "failure zone" to isolate "When the inspection area" and "qualified area" of the material.
(5) determine the failed batch of material handling as follows:
(A) returned to the vendor processing after the inspection.
(B) by the relevant application by the authority responsible for the audit to be special mining and lower the standard to use.
(C) special mining pick to use.
(D) special mining repair processing.
2.2.2 Process of nonconforming product control
(1) operating in the intensive work in self-test, mutual inspection found defective products, should be singled out and placed in the specified standard of the word "bad product" container.
The PQC defective products singled out for workers (2) to determine, indeed defective products and the projects could not be repaired with red arrow label affixed in the defect, and materials from the manufacturing units of defective items moved marked "defective products Area ".
(3) of this project can repair the defective products used by the PQC manufacturing unit repair processing.
(4) defective products area defective products should be a daily focus on the PQC to distinguish between scrap and bad return goods, defective products to be scrapped scrapped by the manufacturing unit should be returned to the feeding unit to deal with the retreat by the manufacturing units material handling.
2.2.3 The ultimate test of the control of nonconforming product
(1) Quality Assurance Department FQC employees in the final inspection sampling and found that poor red arrow label affixed in the defect.
(2) inspection critical given qualified or special mining, FQC staff will be sampling the number of defective items to be deducted from the bulk, or to require the inspection unit to complement the good number of the defective items back for inspection units to deal with, and require improvement.
(3) examination criticism given the failure, the FQC personnel pasted on the batch of material failure (rejection) of the logo.
(4) submission failed batch of material be returned temporarily placed in the "fail" area can not handle, pending further to take countermeasures.
(5) determine the failed batch of material handling as follows:
(A) to arrange re-flow after inspection by the inspection unit.
(B) by the relevant application by the authority responsible for the audit to be special mining and lower the standard to use.
(C) special mining by the following project selection or repair.
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